How Bilona Ghee Is Made - Step By Step Process

04 Dec 2025

by Admin

What is Bilona Ghee?

Bilona Ghee is a traditional, handcrafted ghee made using the ancient Bilona method, where curd is churned manually to extract butter and then slow-cooked to obtain pure ghee. Unlike modern factory-made ghee, Bilona ghee follows a two-step process—fermentation and churning—which preserves natural nutrients and maintains the authentic taste of Indian kitchens.

This method has been used in Indian households for centuries and is known for producing ghee that is rich in flavor, aroma, and health benefits.

Why Is It Considered the Purest and Most Traditional Form of Ghee?

Bilona Ghee is considered the purest because:

  • It uses A2 milk, usually from indigenous cow breeds.
  • Curd is made naturally, not with chemical-based starters.
  • The butter is churned manually or using a wooden churner, which keeps healthy fats intact.
  • It is cooked on a low flame, avoiding nutrient loss.
  • No chemicals, preservatives, or high-heat industrial processing is involved.

This slow and natural preparation makes Bilona Ghee highly nutritious, easy to digest, and closer to Ayurvedic principles compared to commercial ghee made from cream.

Nutritional Importance and Cultural Relevance in India

Bilona Ghee is known for:

  • Rich healthy fats, which support brain function and joint health
  • Good digestion, as Ayurveda considers ghee a digestive enhancer
  • High levels of antioxidants, which strengthen immunity
  • Natural CLA and butyrate, beneficial for metabolism and gut health

Culturally, ghee holds a sacred place in India. It is used in:

  • Daily cooking
  • Ayurvedic medicines
  • Rituals and traditional ceremonies
  • Strength-building diets for children and elders

Bilona Ghee keeps the ancient Indian culinary tradition alive, offering purity and nourishment in every spoon.

About Our Company: Destino Darjeeling

Founded in 2025 by Mr. Anirban Biswas, Destino Darjeeling is a trusted name in natural and herbal wellness products sourced directly from the pristine Himalayan region. Our mission is to deliver authentic, high-quality health and wellness essentials to individuals, families, and wellness enthusiasts across India and overseas.

At Destino Darjeeling, we focus on purity, traditional methods, and sustainable sourcing. Our product range includes:

Every product reflects our promise of authenticity, purity, and holistic well-being, carefully crafted to bring the goodness of the Himalayas to your home.

What Makes Bilona Ghee Different from Regular Ghee?

Traditional vs. Commercial Manufacturing Processes

Bilona Ghee Process:

  • Starts with A2 cow milk
  • Milk is boiled and set into curd
  • Curd is churned using the bilona (wooden churner)
  • Butter is separated and slow-cooked into ghee
  • No machine pressure, chemicals, or shortcuts
  • Small-batch production ensures quality

Commercial Ghee Process:

  • Cream is separated directly from milk
  • Heated at very high temperatures
  • Uses machines and large-scale production
  • Can lose nutrients due to high heat
  • Sometimes mixed with preservatives or flavoring

This makes Bilona Ghee a nutrient-rich, traditional, and clean product, while commercial ghee is faster to produce but less authentic and less nutritious.

Difference in Taste, Aroma, Nutrition, and Digestion

  • Taste: Bilona ghee has a rich, earthy, and slightly nutty flavor.
  • Aroma: Natural aroma from slow cooking; commercial ghee often has a flat or artificial smell.
  • Nutrition: Contains higher levels of fat-soluble vitamins (A, D, E, K), CLA, and butyrate.
  • Digestion: Its fermented base (curd) makes it easier to digest and Ayurvedic-friendly.

Overall, Bilona ghee feels lighter on the stomach and supports better metabolism.

A2 Milk and Its Role in Authentic Bilona Ghee

Authentic Bilona Ghee is always made from A2 milk—obtained from Indian native cows like Gir, Sahiwal, Rathi, and Tharparkar.

Why A2 milk matters:

  • It contains the A2 beta-casein protein, which is easier to digest
  • It is free from A1 protein, which many people find inflammatory
  • It naturally enhances the nutritional value of ghee
  • It is recommended by Ayurveda for building strength and immunity

Using A2 milk ensures that Bilona Ghee stays pure, medicinal, and traditionally correct, just like it was prepared in ancient India.

Raw Material Selection: The Importance of A2 Cow Milk

The quality of Bilona Ghee starts with the right raw material—A2 cow milk. This milk comes from India’s native cow breeds and is known for its superior nutrition, easy digestibility, and Ayurvedic benefits.

Desi Cow Breeds (Gir, Sahiwal, Tharparkar)

India is home to many pure, indigenous cow breeds, but the most preferred for Bilona ghee are:

Gir Cow

Known for its high A2 milk yield and gentle temperament, Gir cows produce milk rich in essential fatty acids, minerals, and nutrients. Their milk has a naturally sweet taste and vibrant golden hue.

Sahiwal Cow

This breed is valued for its resilience and excellent milk quality. Sahiwal milk contains high levels of beta-carotene, making ghee richer in color and antioxidants.

Tharparkar Cow

Originating from the desert region of Rajasthan, Tharparkar cows produce nutrient-dense A2 milk. Their milk is known for its purity, digestive ease, and suitability for Ayurvedic preparations.

These breeds provide milk that naturally contains A2 beta-casein protein—the ideal base for making authentic Bilona Ghee.

Advantages of A2 Milk for Ghee Making

A2 milk offers several benefits when it comes to producing high-quality ghee:

  • Easy Digestibility: A2 protein is gentle on the stomach, making the ghee suitable for children, elders, and those with digestive issues.
  • Higher Nutrition Value: Rich in calcium, omega fatty acids, vitamins A, D, E, and K.
  • Better Aroma and Color: A2 milk gives ghee its natural golden color and rich aroma.
  • Ayurvedic Importance: Ayurveda recognizes A2 milk as satvik, promoting healing and vitality.
  • No Inflammatory A1 Protein: Unlike A1 milk, A2 milk does not trigger discomfort in sensitive individuals.

Ghee made from A2 milk has a distinctive richness and medicinal quality that commercial ghee cannot match.

Ethical Dairy Practices

Authentic Bilona ghee is only possible when dairy farms follow ethical and sustainable practices, such as:

  • Free-grazing pasture lands where cows eat natural grasses and herbs.
  • No hormonal injections or artificial growth boosters.
  • Clean and stress-free living conditions for the herd.
  • Calves are always fed first, ensuring natural nurturing.
  • Seasonal and small-batch milking, respecting the cow’s natural cycle.

Ethical dairy farming ensures that the milk—and the ghee that follows—remains pure, chemical-free, and full of life energy (prana).


Step-by-Step Process: How Traditional Bilona Ghee Is Made

The Bilona method is a slow, patient, and traditional process that protects nutrients and preserves the authentic taste of ghee. Below is a detailed breakdown of every step, from milking the cow to storing the final product.


Step 1: Milking the Desi Cow

Hand-milking early in the morning

Milking usually takes place at dawn when cows are calm and rested. Hand-milking ensures gentleness and avoids machine pressure, preventing stress to the animal.

Ensuring cows are grass-fed and chemical-free

For the best-quality A2 milk, cows graze freely on:

  • Green grass
  • Himalayan herbs
  • Seasonal plants

No chemical feed, antibiotics, or hormones are used. This natural diet improves the milk’s taste, purity, and nutrition.

Step 2: Boiling the Milk

Slow heating to preserve nutrients

Milk is heated on a low flame in a steel or clay pot. This slow-boiling method:

  • Retains vitamins and minerals
  • Prevents protein damage
  • Ensures a clean, fresh base for making curd

Why temperature control matters

Overheating can destroy healthy fats and reduce the fermentation quality later. Controlled heating keeps the milk in its purest form and prepares it well for curd formation.

Step 3: Curd (Dahi) Preparation

After cooling the boiled milk to a warm temperature, natural setting begins.

Natural fermentation using a small portion of previous batch curd

A spoonful of homemade curd acts as a starter culture. No artificial chemicals or industrial cultures are used.

Importance of 8–12 hours fermentation

The milk ferments slowly overnight:

  • Builds good bacteria
  • Enhances digestion
  • Adds natural acidity helpful for churning
  • Creates thick, creamy curd ideal for Bilona ghee

This fermented curd is the heart of the traditional method.

Step 4: Bilona (Churning) Process

Wooden churner (bilona) used manually or by bull-driven machines

A wooden churner, placed inside the curd-filled pot, is rotated manually using rope movement. In villages, bull-driven bilona machines are still used.

Clockwise and anti-clockwise churning to separate makkhan (butter)

The churner rotates in both directions:

  • Clockwise to break curd structure
  • Anti-clockwise to separate butter and buttermilk

Why this 2-way movement is important

The dual-motion churning:

  • Preserves natural fat structure
  • Creates soft, aromatic makkhan
  • Enhances digestion and nutrition
  • Mimics ancient Ayurvedic preparation methods

This step is what makes Bilona ghee superior to cream-based commercial ghee.

Step 5: Extracting Makkhan (Butter)

As the churning continues, soft white butter rises to the top.

Butter rises to the top and is collected manually

The makkhan is gently scooped out with wooden ladles to avoid breaking the fat molecules.

Remaining liquid is buttermilk, which is reusable

The remaining liquid, called takra or buttermilk, is:

  • Rich in probiotics
  • Used in Indian cooking
  • Excellent for digestion

Nothing goes to waste in the Bilona method.

Step 6: Heating the Makkhan

The collected butter is now transformed into ghee.

Slow heating in a clay pot or iron pot

The butter is melted slowly on low heat to preserve nutrients and enhance flavor.

Butter melts into ghee—aroma, color, and texture develop

During heating:

  • The butter turns golden
  • A rich nutty aroma develops
  • The texture becomes smooth and glossy

Froth separation and final clarification

Once the ghee is ready:

  • Froth rises to the top
  • Milk solids settle at the bottom
  • Pure clarified ghee remains in the middle

This is carefully separated without disturbing the residue.

Step 7: Filtering and Storing Ghee

Natural cooling

The hot ghee is allowed to cool naturally to maintain its smooth texture.

Filtering to remove residue

It is then filtered using a fine cloth or mesh to remove all milk solids.

Storage in glass or steel containers

Pure Bilona Ghee is stored in:

  • Glass jars
  • Food-grade steel containers

These containers protect aroma, flavor, and nutrition without chemical leaching.

How Much Milk Is Required to Produce 1 Kg Bilona Ghee?

Producing traditional Bilona ghee is a slow and natural process, which is why the yield is much lower than commercial ghee.

Approx. 25–30 liters of A2 milk = 1 kg of Bilona Ghee

This large quantity is needed because the method involves:

  • Converting milk into curd
  • Churning curd to extract butter
  • Slow-heating the butter to make ghee

Each step reduces volume but increases quality.

Why the Yield Is Low but the Quality Is High

  • A2 cow milk has less fat compared to commercial hybrid cow milk.
  • The curd-churning method extracts pure, fermented butter, not cream.
  • No shortcuts, preservatives, or thickening agents are used.
  • Slow heating removes moisture and concentrates nutrients.

Because of this, Bilona ghee becomes:

  • Rich in healthy fats
  • High in vitamins
  • Easy to digest
  • Intense in aroma and flavor

The low yield is a sign of quality—not a limitation.

Health Benefits of Bilona Ghee

Bilona Ghee is valued in Ayurveda and modern nutrition for its natural healing properties. It supports overall wellness for people of all ages.

Boosts Digestion and Metabolism

Bilona ghee contains butyrate, a fatty acid that:

  • Supports digestion
  • Nourishes the gut lining
  • Helps improve metabolism
  • Prevents acidity and bloating

It is gentle on the stomach and often recommended for people with weak digestion.

Good for Skin, Joints, and Brain Health

  • Skin: Keeps skin soft, glowing, and moisturized.
  • Joints: Lubricates joints and reduces stiffness.
  • Brain: Its healthy fats support brain development, memory, and focus.

This is why Bilona ghee is often included in elderly diets and children’s meals.

High in Omega Fatty Acids and Antioxidants

A2 Bilona ghee is naturally rich in:

  • Omega-3 and Omega-6 fatty acids
  • Antioxidants
  • Vitamins A, D, E, and K

These nutrients improve:

  • Heart health
  • Immunity
  • Eye strength
  • Cell repair

Helps in Ayurveda Therapies (Panchakarma)

Bilona ghee is widely used in Panchakarma treatments like:

  • Snehana (internal oleation)
  • Nasya (nasal therapy)
  • Basti (medicated enema)

It helps detoxify the body, balance doshas, and boost healing.

Uses of Bilona Ghee in Cooking & Wellness

Bilona Ghee is versatile—it is used not only in cooking but also in traditional health practices, skincare, and rituals.

High Smoke Point—Ideal for Indian Cooking

Bilona ghee does not burn easily, which makes it perfect for:

  • Deep frying
  • Tadka (tempering)
  • Roasting and sautéing
  • Everyday cooking

It enhances food flavor without harmful smoke.

Used in Sweets, Tadka, Medicines, and Rituals

  • Sweets: Halwa, ladoo, barfi, and festive dishes taste richer with Bilona ghee.
  • Tadka: Adds aroma and boosts nutrient absorption.
  • Medicines: Used as a base in Ayurveda formulations.
  • Rituals: Ghee lamps (diyas) are considered pure and auspicious.

Recommended for Children and the Elderly

  • Helps strengthen immunity
  • Improves brain and bone development
  • Provides natural energy
  • Supports digestion in all age groups

From growing kids to aging adults, Bilona ghee supports long-term wellness.

How to Identify Pure Bilona Ghee

Pure Bilona Ghee is unique in its aroma, texture, and behavior. With a few simple checks, you can easily identify whether your ghee is authentic or not.

Aroma Test, Grainy Texture, Golden Color

  • Aroma: Pure Bilona ghee has a natural, rich, slightly nutty aroma. It never smells artificial or overly strong.
  • Grainy Texture: When ghee cools, it forms a light grainy structure. This graininess is a sign of slow cooking and traditional preparation.
  • Golden Color: Real Bilona ghee has a golden-yellow color due to A2 milk and beta-carotene. It should not look overly white or pale.

Melting Behavior

Pure Bilona ghee melts quickly even with slight warmth, such as when placed on your palm or added to hot food. It becomes liquid at room temperature in warmer seasons. If it stays hard like wax, it may contain additives.

Label Check (A2, Grass-Fed, Bilona Process)

Always check the product label or brand information:

  • It should clearly mention A2 milk from desi cows.
  • Look for terms like “grass-fed,” “pasture-raised,” or “free-grazing cows.”
  • Ensure the process mentioned is Bilona (curd-churning method) and not cream-based.
  • Check for no preservatives, no chemicals, and no artificial colors.

These details help ensure that the ghee you choose is pure, traditional, and nutritionally rich.

Why is Bilona Ghee more Expensive?

Bilona Ghee is costlier than regular ghee because it prioritizes quality over quantity.

Longer Process

The Bilona method involves:

  • Boiling milk
  • Setting curd
  • Hand-churning
  • Extracting butter
  • Slow heating to make ghee

This traditional method takes several hours and cannot be rushed. Unlike machine-made ghee, Bilona ghee requires time, patience, and careful temperature control.

High Milk Requirement

To get 1 kg of Bilona Ghee, nearly 25–30 liters of A2 milk are needed.
In comparison, commercial ghee uses cream separated directly from milk, giving a higher yield but lower quality.

Skilled Labor and Small-Batch Manufacturing

  • Bilona ghee is made by trained artisans or dairy experts.
  • It is often prepared in small batches to maintain purity and flavor.
  • Every batch is churned manually or with slow, traditional tools.

The combination of high-quality A2 milk, skilled work, and slow manufacturing naturally increases the price but also guarantees unmatched purity and nutrition.

Bilona Ghee is more than just a kitchen ingredient—it is a blend of tradition, nutrition, and purity. From the careful selection of A2 milk to the slow curd-churning process, each step preserves natural goodness that modern ghee production often loses.

Choosing the right ghee can make a big difference in your daily health. Pure Bilona ghee supports digestion, boosts immunity, nourishes the brain, and adds rich flavor to meals. Whether you are cooking for your family or seeking natural wellness, Bilona ghee is a powerful and nutritious choice.

By selecting authentic, A2, ethically sourced Bilona ghee, you invest in better health, better taste, and a timeless Indian tradition.

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